TAMSAN KOMPRESÖR SANAYİ TİC. A.Ş.
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In our globalizing world, technology is developing rapidly, most of us know that the industry is highly developed in countries with strong economies such as Europe and the United States. In fact, when we look deeply, we see that there are people who follow and abide by the system and the system in the content of this strong economy and developed industry. As it is known, the work we do, namely screw and reciprocating compressors, is widely used all over the world and in every branch of industry.

Perhaps there is no other product in the industry that appeals to so many sectors. Although the compressor is such an important machine, the importance and interest shown is very low. You can usually find a compressor in a corner of the factory and in the most useless corner of the factory owner or production manager. Moreover, compressors are dangerous machines with the risk of explosion. A pressure vessel test should be performed annually by the Chamber of Mechanical Engineers or an equivalent institution. But despite this, as mentioned above, compressors are left to their fate with the utmost carelessness.

As Tamsan Compressor, we explain the safety measures to be taken regarding the compressor, the ventilation that needs to be done, the use of appropriate electrical cables and fuses, the timely follow-up of periodic maintenance, the cleaning of the radiator and panel filters, the pressure vessel test in the Chamber of Mechanical Engineers, to our existing customers and every new company we go to. We have made it our duty to explain. The most important thing to do in order to deserve the price of the work you do is to inform the customer correctly and to make them realize what the equipment they are using is.

As Tamsan Compressor, we explain the safety measures to be taken regarding the compressor, the ventilation that needs to be done, the use of appropriate electrical cables and fuses, the timely follow-up of periodic maintenance, the cleaning of the radiator and panel filters, the pressure vessel test in the Chamber of Mechanical Engineers, to our existing customers and every new company we go to. We have made it our duty to explain. The most important thing to do in order to deserve the price of the work you do is to inform the customer correctly and to make them realize what the equipment they are using is.

Our company performs inverter applications that save electrical energy for screw air compressors. Standard screw compressors used today work in the Load-Unload regulation system. Compressors operating in this system produce the desired air in the load, while consuming energy when it is wasted. This consumption turns into gain when the inverter is applied, and your compressor works at a constant pressure. Impact loads that occur during Star-delta on the screw compressor are prevented, the impacts arising from the Demorage Current in the Electrical Installation are prevented, and the life of the compressor is extended. These determinations are definitely not theoretical and provide savings of up to 25-30% in the applications.

How Does Inverter Save Money?


If a 55 kW screw compressor is calculated in the form of working 24 hours a day and 26 days a month, it consumes 34320 kW/Month of electricity. If your compressor is operating in the pressure range of 6-8 bar and is idle for at least 5 minutes, every 5 minutes of waiting+stopping, the High inrush current it draws in Star-Delta, the pulse created by the Star-Delta system in the compressor, etc. When the wear is calculated, it provides at least 30% monthly savings. Let's Calculate Now: Monthly consumption of 55 kW compressor: 34.320 kW X 5 TL = 102.960 TL Monthly Electricity Consumption (active-reactive-capacitive calculations are ignored. These values ​​vary according to each installation and whether there is a compensation system) Monthly Savings of a compressor working in the above-mentioned form 30% = 30,888 TL Average implementation cost of 55 kW inverter 40,000 TL Depreciation of inverter system 40,000 TL/30,888 TL = 15 Months As seen in the calculations above, the cost you have incurred for the inverter returns to you as electricity savings after about 15 months, and the system pays you its own depreciation cost in as little as 15 months.

Compressor Air Installation is important in terms of making the most effective use of the electrical energy spent on the compressor and the compressed air produced. Most of the screw compressors used in the industry today cannot fully convert the energy they consume into compressed air. While the compressed air installation is being made, it should be designed in accordance with the operating pressure, flow rate (air quantity per unit time produced, Liter/minute, m3/minute etc.) of the purchased or existing compressor, in accordance with the surface area of ​​the facility to be used and the length of the installation to be made. Because the installations made regardless of the capacity of your screw compressor and the technical issues mentioned above cause you to not be able to use the compressed air produced by the compressor you purchased efficiently. When the screw compressor installation is chosen smaller than the diameter section required by the compressor capacity, pressure differences occur between the air outlet of the screw compressor and the advancing points of your installation. For example, while you can read 8 bar pressure on the manometer of your screw compressor, you can read 6 bar-7 bar pressure 30-40 meters ahead of your installation. The reason for this is that the diameter section of your compressed air installation is not sufficient, too many elbows, T-connections, sleeves, etc. in your installation. It may be that the use of accessories such as, your installation is too long, but the reserve tank is not placed at certain points. As a result, the difference of 2 bars is returned to you as an extra cost of electricity fuel. These figures turn into very serious losses in monthly and annual cost calculations.

How Can I Project the Correct Compressed Air Installation?

Do not neglect to have at least one or two sizes larger installations installed from the Compressed Air Installation outlet of your screw compressor. (For example, the air output of a 30 hp screw compressor is usually 3/4 inch or 1 inch, and if the installation to which a compressor of this size will be applied is 1 1/4 inch {plastic } should be 1 inch {if metal}.) Make sure your compressed air tank is suitable for the capacity of your compressor, ie not too small or too large. Unnecessary and excessive Elbows, T-joints, Sleeves, etc., in order to provide a purely aesthetic appearance in your installation. Do not make such connections. These connections cause pressure loss when placed redundantly. (In installations with insufficient capacity, a pressure loss of 0.8 bar occurs every 10 meters.) If possible, add an extra air reserve tank to your installation after 50 meters.